RS232CUSB

AC Hipot Tester with Insulation Resistance Test

TOS5402

400,000 (税込:440,000

  • PWM amplifier provides highly stable output
  • AC withstanding voltage test: 5 kV / 100 mA (500 VA) (TOS5401/TOS5402)
  • Touch panel display
  • LAN, USB, and RS-232C as standard
  • Faster output control and measurements support high-speed takt times

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SKU: TOS5402

Product Overview

New standard models available!

TOS5400 series electrical safety testers are designed to perform two of the four safety tests required for electrical products:
withstanding voltage and insulation resistance tests. With an output of 5 kV / 100 mA (AC) and 6 kV / 10 mA (DC), these devices can perform withstanding voltage and insulation resistance testing of electronic equipment and components in accordance with safety standards such as IEC, EN, BS, VDE, UL, CSA, GB, and JIS, as well as the requirements of the Japanese Electrical Appliance and Material Safety Act. TOS5400 series is also equipped with a highefficiency PWM switching amplifier that maintains stable output voltage even if there are AC line voltage or frequency fluctuations, enabling reliable evaluation even in regions with unstable power supply.

This series is the first of Kikusui withstanding voltage and insulation resistance testers with a touchscreen display, enabling intuitive and efficient operation. Thanks to discharge detection feature the response speed (sensitivity) can be adjusted, allowing detection of momentary discharges and discharges containing high frequency components, including arc and corona discharges. This series also has “Start Long” function (hold the START button to begin a test) which helps prevent accidental test starts.

TOS5400 series is an excelllent choice for a broad range of applications, including R&D and QA testing, cer tification body test facilities and production line inspections.

Simple operation
ensures reliable and safe testing!

Intuitive Operation
Equipped with a 7-inch touch panel.

Intuitive Operation

Touchscreen enables intuitive operation. The display shows not only test settings but also overviews and diagrams, making the interface easier to use.

High Stability
Equipped with a high-efficiency PWM switching amplifier!

Equipped with a high-efficiency PWM switching amplifier!

Outputs a stable high voltage unaffected by AC line fluctuations. Allows reliable testing even in regions with large voltage variations. (Input voltage fluctuation rate: ±0.3%)

Shorter Takt Time
Improved productivity!

The start phase shift function* allows tests to be performed without rise time, which, compared with conventional models, shortens takt time and improves productivity.
*Can be set when the Time Unit is set to “cycle”.

Multiple Interface Options
Compatible with various types of automation!

Multiple Interface Options

Equipped with an LXI compliant LAN, USB 2.0, USB compliant with USB-TMC, and an RS 232C interface.

Even momentary discharges can be detected
Current detection sensitivity can be adjusted with the discharge detection function!

The discharge detection function allows adjustment of the current detection response speed (sensitivity), enabling detection of instantaneous discharges and discharges with high-frequency components (supports arc and corona discharges).

Specifications

Withstanding Voltage Test

Output function
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AC output section (ACW only)

ItemTOS5401TOS5402
Output range0.05kV to 5.00kV
Output setting accuracy±(2% of setting + 20V) (at no load)
Output setting range0.000kV to 5.500kV
0.000kV to 1.500kV (When Time Unit is set to Cycle and Phase Shift is set to 0°)
Output resolution1V
Max. rated output *1500VA (5kV/100mA)
Max. rated voltage5kV
Max. rated current100mA (when the output voltage is 0.5kV or higher)
Transformer rating500VA
Output voltage waveform*2WaveformsSine
Phase shiftThe output voltage waveform can start with a phase shifted approx. 90° from the zero-crossing point.
Distortion3% or less. (when the output voltage is 0.5kV or higher and no load or a pure resistive load is connected)
Frequency50Hz/60Hz
Frequency setting accuracy±0.5% (excluding during voltage rise time)
Voltage regulation±10% or less (when changing from maximum rated load to no load)
Input voltage variation±0.3%(5kV at no load; power supply voltage: 90V to 250V)
Short-circuit current200 mA or more (output voltage 1.0 kV or higher)
Output methodPWM switching

*1 When tests are performed consecutively, output time limit and rest time may become necessary depending on the upper limit setting.
*2Waveform distortions may occur if an EUT whose capacitance is dependent on voltage (for example, an EUT that consists of ceramic capacitors) is connected as the load. However, if the test voltage is 1.5kV, the effect of a capacitance of 1000pF or less can be ignored. Because the high-voltage power supply of the TOS54 series uses the PWM switching method, if the test voltage is 500V or less, the switching and spike noise proportions are large. The lower the test voltage, the greater the waveform is distorted.

DC output section (DCW only)

ItemTOS5401TOS5403
Output range0.05kV to 6.00kV
Output setting accuracy±(2% of setting + 20V) (at no load)
Output setting range0.000kV to 6.200kV
Output resolution1V
Max. rated output *150W (5kV/10mA)
Max. rated voltage6kV
Max. rated current10mA
Ripple (TYP)5kV no load50Vp-p
Max. rated load100Vp-p
Voltage regulation3% or less (when changing from maximum rated load to no load)
Short-circuit current (TYP)40mA (when generating 6 kV output)
Discharge functionForced discharge after test completion (discharge resistance: 125kΩ)*2 Maximum capacitance: 1μF*3
Discharge time: 0.0 to 100.0 seconds
Discharge function during interlock activation: ON/OFF

*1 When tests are performed consecutively, output time limit and rest time may become necessary depending on the upper limit setting.
*2 In the following conditions, charging current may activate a FAIL judgment or trigger the protection function. EUT capacitance: 1μF; Rise Time: 1.0 second or less; Judge Delay: 1.2 seconds or less.
*3 Maximum capacitance that can be discharged within 2 seconds in a DC withstanding voltage test. Tests can still be conducted beyond the maximum capacitance, but the discharge time will increase.

Common specifications

ItemTOS5401TOS5402TOS5403
Start voltage functionThe initial voltage at test start can be set to 1% to 99% of the test voltage. Resolution: 1%
Disabled if the Time Unit is set to Cycle.n/a
Limit voltage functionThe upper limit of the test voltage can be set.
ACW: 0.000kV to 5.500kV, DCW: 0.000kV to 6.200kV
ACW: 0.000kV to 1.500kV (When Time Unit is set to Cycle and Phase Shift is set to 0°)
Output voltage monitor functionIf the output voltage deviates more than ±(350V) form the set value, the output is turned off, and the protection function is activated.
Measurement function
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Digital voltmeter

ItemTOS5401TOS5402TOS5403
Measurement rangeAC/DC: 0.000kV to 6.500kVAC: 0.000kV to 6.500kVDC: 0.000kV to 6.500kV
Display□. □□□ kV
AccuracyV < 500V: ±(1.5% of reading + 10V)
V ≥ 500V: ± 1.5% of reading
Response*1ACW: True rms/ Mean-value response rms display can be switched.
DCW and IR: Mean-value
Mean-value
Hold featureHolds the measured voltage value at the end of the test while the PASS/FAIL judgment result is displayed.

*1 The true rms value and the average response rms value, require a response time of at least 50 ms in order to meet the measurement accuracy.

Digital ammeter

ItemTOS5401TOS5402TOS5403
Measurement rangeAC: 0.00mA to 110mAAC: 0.00mA to 110mADC: 0.00mA to 11mA
DC: 0.00mA to 11mA
Display (i = measured current)i < 10uA□. □μA
10uA ≦ i < 100uA□□. □μA
100uA ≦ i < 1mA□□□. □μA
1mA ≦ i < 10mA□. □□□mA
10mA ≦ i < 100mA□□. □□mA
100mA ≦ i□□□. □mA
Accuracy*1 (i = measured current)1.00mA ≦ i±(1.5% of reading)
i < 1.00mA±(1.5% of reading + 20 μA)
Response*2ACW: True rms/ Mean-value response rms display can be switched.Mean-value
Hold featureThe current measurement after a test is finished is held while the pass judgment is displayed.

*1 When the humidity is 70% or higher, add 50μA. During AC voltage tests, current also flows in the stray capacitance of items such as the test leads and tools. For details on stray capacitance, see “Stray Capacitance of AC Withstanding Voltage Tests”.
*2 The true rms value and the average response rms value, require a response time of at least 50 ms in order to meet the measurement accuracy.

Judgment feature
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ItemTOS5401TOS5402TOS5403
Current judgment*1FunctionThe output is shut off when a judgment is made. Beep volume level can be set for PASS and FAIL separately.
UPPER FAILJudgment methodUpper limit (Upper) is detected.
DisplayShown on the display.
Beep soundOn
SIGNAL I/OThe U FAIL signal is generated continuously until a STOP signal is received.
LOWER FAILJudgment methodLower limit (Lower) is detected. Voltage rise time (Rise Time)Voltage fall time (Fall Time)
DisplayShown on the display.
Beep soundOn
SIGNAL I/OThe L-FAIL signal is generated continuously until a STOP signal is received.
PASSJudgment methodPASS judgment is made if Upper-FAIL or Lower-FAIL has not occurred when the test time elapses.
DisplayShown on the display.
Beep soundON (fixed at 0.2 s regardless of Pass Hold setting)
SIGNAL I/OThe PASS signal is generated for the length of time specified by the Pass Hold setting. If Pass Hold is set to Infinity, the PASS signal is generated continuously until a STOP signal is received.
Upper limit setting rangeAC: 0.01mA to 110.00mA DC: 0.01mA to 11.00mADC: 0.01mA to 11.00mA
Lower limit setting rangeAC: 0.00mA to 109.99mA, or OFF DC: 0.00mA to 10.99mA, or OFFDC: 0.00mA to 10.99mA, or OFF
Judgment accuracy*21.00mA ≦ i±(1.5% of setting)
i < 1.00mA±(1.5% of setting + 20 μA)
Current detection methodCalculates the current’s true rms value or mean-value and compares this value with the reference value
CalibrationCalibrated with the rms of a sine wave using a pure resistive load
Discharge detection functionFunctionSeparately from the Upper judgment, it is possible to choose between low-pass filter (LPF) and high-pass filter (HPF) to detect a discharge at the EUT.
LPFThe judgment criterion is set to a value greater than the set Upper value. It can be switched between three levels: Fast, Medium, Slow. It is generally for normal withstanding voltage test.
HPFThe judgment criterion is set to a fixed value independently of the set Upper value. It can be switched between three levels: High, Medium, Low. It is mainly for detecting small discharges.

*1 In the following conditions, charging current may activate a FAIL judgment or trigger the protection function. EUT capacitance: 1μF; Rise Time: 1 second or less; Judge Delay: 1.2 seconds or less.
*2 When the humidity is 70% or higher, add 50μA. During AC voltage tests, current also flows in the stray capacitance of items such as the test leads and tools. For details on stray capacitance, see “Stray Capacitance of AC Withstanding Voltage Tests”.

Timer function
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ItemTOS5401TOS5402TOS5403
Voltage rise time (Rise Time)Setting range0.1s to 100s, or OFF.
If Time Unit is set to CYCLE in ACW tests:*1n/a
•If Phase Shift is set to 0°: Fixed to OFF.
•If Phase Shift is set to 90°: Fixed to 1/4 Cycle.
Resolution0.1 s
Voltage fall time (Fall Time)Setting range0.1s to 100s, only enabled when a PASS judgment occurs. Disabled if the Time Unit is set to CYCLE.
If Time Unit is set to CYCLE in ACW tests, it is fixed to OFF.n/a
Resolution0.1 s
Test timeSetting range0.1 to 1000 seconds, or OFF.
If Time Unit is set to CYCLE in ACW tests:
•At 50 Hz: 2 to 50000 cycles
•At 60 Hz: 2 to 60000 cycles
n/a
Resolution0.1s or 1 Cycle
Judgment delay (Judge Delay)Setting range0.1s to 100sn/a0.1s to 100s
Resolution0.1 sn/a0.1 s
Accuracy±(100ppm + 20ms) excluding Fall Time

*1 If Phase Shift is set to 90°, the time for quarter-wave length is fixed as Rise Time; therefore, the voltage is output for Test Time + 1/4 cycles. For example, If Test Time is set to 2, Time Unit to Cycle, Phase Shift to 90°, and Frequency to 50 Hz, voltage is output for approx. 45 ms (20 ms × (2 + 1/4 cycles)).

Insulation Resistance Test

Output function
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ItemTOS5402TOS5403
Output voltage25Vdc to 1000Vdc, negative polarity
Output setting accuracy±(1.0% of setting + 2V)
Output setting range0.00kV to 1.02kV
Output setting regulation1V
Max. rated load1W (-1000Vdc/1mA)
Max. rated current1mA
Ripple1000V no load2Vp-p or less
Max. rated load10Vp-p or less
Voltage regulation1 % or less (when changing from maximum rated load to no load)
Short-circuit current12mA or less
Discharge functionForced discharge after test completion (discharge resistance: approx. 25kΩ)*1
Maximum capacitance: 2μF*2
Discharge time: 0.0 to 100.0 seconds
Discharge function during interlock activation: ON/OFF
Output voltage monitor functionIf the output voltage exceeds ±(10% of setting + 10V), the output is turned off, and the protection function is activated.

*1 In the following conditions, charging current may activate a FAIL judgment or the protection function: EUT capacitance: 2μF; Rise Time: seconds or less; Judge Delay: 2.0 seconds or less; Low Pass Filter: OFF
*2 Maximum capacitance that can be discharged within 2 seconds in a insulation resistance test. Tests can still be conducted beyond the maximum capacitance, but the discharge time will increase.

Measurement function
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Digital voltmeter

ItemTOS5402TOS5403
Measurement range0V to -1200V
Display (v = measured voltage)v < 10V□ . □ V
10V ≦ v < 100V□□ . □ V
100V ≦ v < 1000V□□□ . □ V
1000V ≦ v□□□□ . □ V
Accuracy±(1% of reading + 1V)

Resistance meter

ItemTOS5402TOS5403
Measurement range / accuracy*1 (i: Measurement current) (R = measured insulation resistance)40nA ≦ i ≦ 100nA200.00MΩ≦R≦10.000GΩ:±(20% of reading)
100nA < i ≦ 200nA100.00MΩ≦R < 5.000GΩ:±(10% of reading)
5.000GΩ≦R≦10.000GΩ:±(20% of reading)
200nA < i ≦ 1000nA10.000MΩ≦R < 5.000GΩ:±(5% of reading)
1 μA < i ≦ 2mA0.001MΩ≦R < 10.000MΩ:±(2% of reading + 5digit)
10.000MΩ≦R < 2.000GΩ:±(2% of reading)
Display (R = measured insulation resistance)25kΩ ≦ R < 1.000MΩ□□□kΩ
1.000MΩ ≦ R < 20.0 GΩ□ . □□□MΩ
□□ . □□MΩ
□□□ . □MΩ
□ . □□□GΩ
□□ . □□GΩ
20.0GΩ ≦ ROVER
Hold featureThe resistance measurement after a test is finished is held while the pass judgment is displayed.
ResponseAverage response (averaged time: Fixed at 100ms)

*1 Humidity: 70%rh or less (no condensation), when there is no interference caused by wobbly test leads or other problems. For measurements of 200 nA or less, the humidity 50%Rh or less.

Judgment feature
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ItemTOS5402TOS5403
Judgment method and judgment operation*1FunctionThe output is shut off when a judgment is made. Beep volume level can be set for PASS and FAIL separately.
UPPER FAILJudgment methodUPPER FAIL results when a resistance greater than or equal to the Upper limit is detected. Judgment is not made during or Voltage rise time.
DisplayShown on the display.
Beep soundOn
SIGNAL I/OThe U FAIL signal is generated continuously until a STOP signal is received.
LOWER FAILJudgment methodLower limit (Lower) is detected or when there is an abnormality during the voltage rise.
DisplayShown on the display.
Beep soundOn
SIGNAL I/OThe L-FAIL signal is generated continuously until a STOP signal is received.
PASSJudgment methodPASS judgment is made if Upper-FAIL or Lower-FAIL has not occurred when the test time elapses.
DisplayShown on the display.
Beep soundON (fixed at 0.2 s regardless of Pass Hold setting)
SIGNAL I/OThe PASS signal is generated for the length of time specified by the Pass Hold setting. If Pass Hold is set to Infinity, the PASS signal is generated continuously until a STOP signal is received.
Upper limit setting range0.001MΩ to 10.000GΩ
Lower limit setting range0.000MΩ to 9.999GΩ
Judgment accuracy (common between Upper and Lower)*2 *3 *4Measurement accuracy + 2 digits

*1 In the following conditions, charging current may activate a FAIL judgment or the protection function: EUT capacitance: 2μF; Rise Time: 1.5 seconds or less; Judge Delay: 2.0 seconds or less; Low Pass Filter: OFF
*2 Humidity: 70%rh or less (no condensation), when there is no interference caused by wobbly test leads or other problems.
*3 For judgments of 5μA or less, a test time of at least 1.0 seconds is necessary.
*4 When the low pass filter is set to medium, a test time of at least 0.3 seconds is required. When the low pass filter is set to slow, a test time of at least 0.5 seconds is required.

Timer function
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ItemTOS5402TOS5403
Voltage rise time (Rise Time)Setting range0.1s to 100s or OFF
Resolution0.1 s
Voltage fall time (Fall Time)0.1s to 100s or OFF (only enabled when a PASS judgment occurs)
Judgment delay (Judge Delay)Setting range0.1s to 100s
Resolution0.1 s
Accuracy±(100ppm + 20ms) excluding Fall Time

Others

Auto test
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ItemSpecifications
Number of programs61
Number of steps2
Test modeThe same settings as for single test settings are possible, except for the following. The same test can be selected consecutively.
  • Limit Voltage is fixed to the maximum rated value per test mode.
  • Test Time is fixed to ON.
  • In IR test, Lower is fixed to ON (only for models that support IR testing).
Fail judgment operationThe following operations are selectable:
  • Continue: All steps are executed even for a FAIL judgment.
  • Abort: Automatic test ends for a FAIL judgment.
Interval time between steps0.1s to 100s
Step start conditionThe following operations are selectable:
  • Immediate: When the INIT or INIT:TEST command is received via remote control, starts all steps consecutively.
  • BUS: Step 1 can be started using the software trigger from remote control. After it is completed, the operation pauses. When the command is then received again, Step 2 starts.
  • External: Step 1 starts upon performing the start operation. After a step is completed, the operation is paused. When you perform another start operation, step 2 starts.
  • Once: When you perform a start operation, all steps are executed consecutively.
General Specifications
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ItemSpecifications
EnvironmentInstallation locationIndoors, 2000 m or less, Pollution Degree 2*1
Spec guaranteed rangeTemperature5°C to 35°C (41°F to 95°F)
Humidity20%rh to 80%rh (no condensation)
Operating rangeTemperature0°C to 40°C (32°F to 104°F)
Humidity20%rh to 80%rh (no condensation)
Storage rangeTemperature-20°C to 70°C (-4 °F to 158 °F)
Humidity90 % rh or less (no condensation)
Power supplyNominal voltage range (allowable voltage range)100Vac to 240Vac (90Vac to 250Vac)
Power consumptionAt no load (READY)100 VA or less
Rated load800VA max. Maximum 200VA for TOS5403 only.
Allowable frequency range47Hz to 63Hz
Insulation resistance (between AC LINE and chassis)30 MΩ or more (500 Vdc)
Withstanding voltage (between AC LINE and chassis)1400Vac for 2 seconds
Earth continuity25 Aac/0.1Ω or less
External dimensions320(330)W × 132(150)H × 350(380)D mm(Maximum size)
WeightTOS5401: Approx. 16kg (35.27lb), TOS5402: Approx. 15kg (33.07 lb), TOS5403: Approx. 9kg (19.84 lb)
Electromagnetic compatibility (EMC)*2 *3Complies with the requirements of the following directive and standards.
EMC Directive 2014/30/EU EN 61326-1 (Class A*4)
EN 61000-3-2 EN 61000-3-3 EN 55011 (Class A*4, Group 1*5)
Applicable under the following conditions:
The maximum length of all cabling and wiring connected to the TOS54 series must be less than 2.5m. Use the included high voltage test leads. Electrical discharges are applied only to the EUT. Shielded cables are being used when using the SIGNAL I/O.
Safety*2Complies with the requirements of the following directive and standards.
Low Voltage Directive 2014/35/EU*3 EN 61010-1, EN61010-2-034 (Class I*6, Pollution Degree 2*1)

*1 Pollution is addition of foreign matter (solid, liquid or gaseous) that may produce a reduction of dielectric strength or surface resistivity. Pollution Degree 2 assumes that only non-conductive pollution will occur except for an occasional temporary conductivity caused by condensation.
*2 Does not apply to specially ordered or modified products.
*3 Only for models with CE marking / UKCA marking on their body.
*4 This is a Class A instrument. This product is intended for use in an industrial environment. This product may cause interference if used in residential areas. Such use must be avoided unless the user takes special measures to reduce electromagnetic emissions to prevent interference to the reception of radio and television broadcasts.
*5 This product belongs to Group 1 products. This product does not generate and/or use intentionally radio-frequency energy, in the form of electromagnetic radiation, inductive and/or capacitive coupling, for the treatment of material or inspection/analysis purpose.
*6 The TOS54 series is a Class I device. Be sure to ground the protective conductor terminal of the TOS54 series. The safety of this product is guaranteed only when the product is properly grounded.

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